VIVAS Co.

Odesa Ukraine

+380 487001892

manager@vivas.com.ua

SOYBEAN PROCESSING PLANT FOR OIL AND MEAL WITH CAPACITY OF 100 TONS/DAY (China)

SOYBEAN PRETREATMENT AND EXTRACTION PLANT

Plant Lines Power (kW) Equipment Units Capacity (tons/day)
SOYBEAN PRETREATMENT LINE 249.9 25 100
EXTRACTION LINE 140.8 58 100
TOTAL 390.7 83
Container Requirements:
Total: 11 forty-foot containers
Preparation line (100 t/day): 5 containers
Extraction line (100 t/day): 6 containers

SPECIFICATIONS

100 T/DAY SOYBEAN PRETREATMENT LINE

Description Power (kW) Quantity
1 Equipment 249.9 25 units
2 Electrical equipment and control panel - 1 set
3 Electrical installation materials - 1 lot
4 Installation materials - 1 lot
5 Tools and valve fittings - 1 lot
TOTAL: 249.9
Raw Material Requirements (Soybeans):
Impurities: ≤2.0%
Moisture: ≤10%
Oil content: 18~21%
Line Performance:
Pretreatment line capacity: 100 tons/day
Steam consumption: 0.2 tons/1 ton material
Electricity consumption: 48 kW/1 ton material
Cake moisture at outlet: 5~7%
Water consumption: negligible amount
Installed power: 249.9 kW
Workshop: 154 m (length) × 10 m (width) × 10 m (height)
Operating personnel: 10 people, three shifts

Auxiliary Production Material Parameters:

1. Circulating water: Maximum hardness less than 10 oG; Pressure 0.3 MPa (G); Water temperature ≤30℃; Chloride ion content ≤20ppm.

2. Steam: Pressure ≥0.6 MPa (saturated steam)

3. Instrument air: Water temperature ≤40℃; Pressure 0.7 MPa (G); Oil content 0.1 mg/m³ (max.); Dew point -20℃.

4. Power supply: Supply voltage (three-phase power) 380V±7%; Frequency 50 Hz±0.5 Hz.

Quality of Expanded Material for Extraction Line:
1. Oil content: 18-20%
2. Meal moisture after drying: 5-7%

BRIEF DESCRIPTION OF THE PROCESS FLOW

Soybeans are cleaned using a cylindrical primary cleaner, magnetic separator (with permanent magnets) and vibrating cleaner to remove large and small inclusions and iron impurities. After that, the cleaned soybeans are sent by conveyor to the huller to remove the fruit shell, which will subsequently increase the protein content in soybean meal by 3%. Then the dehulled soybeans are sent to a toothed roller crusher, where they are crushed into 4-6 parts, after which the crushed material is fed into a vertical conditioner for softening and tempering. Tempered soybeans are more plastic, which has a positive effect on the subsequent flaking process in the flaking mill. The thickness of the soybean flake (chips) is 0.3 mm. Then the soybean chips are expanded using an expander followed by tempering in a cooling dryer to the required temperature and humidity for effective solvent extraction. At the final stage, the product is sent to the extraction workshop using conveyor equipment.

EQUIPMENT DETAILS

No. Fig. No. Image Equipment Power (kW) Qty Notes (Material etc.)
1L101Bucket ElevatorBUCKET ELEVATOR2.201CS (carbon steel) 2/4 mm, equipped with plastic buckets and standard motor
2M101Pre-cleanerPRE-CLEANER1.101CS, equipped with standard motor
3X101MAGNETIC SEPARATOR-1CS
4M102CleanerCLEANER1.101CS, equipped with standard motor
5C101CLEANING FAN-1CS, equipped with standard motor
6V101CLEANING CYCLONE-1CS-5mm
7X102ROTARY UNLOADER0.751CS, equipped with standard motor
8M103PULSE DUST REMOVER1.11CS, equipped with standard motor
9L102FEEDING CONVEYOR1.51CS-5 mm, equipped with hard-tooth reducer, standard motor
10L103Bucket ElevatorBUCKET ELEVATOR2.201CS-2/4 mm, equipped with plastic buckets and standard motor
11М120Soybean HullerHULLER18.01CS, equipped with standard motor
12L120FEEDING CONVEYOR1.501CS-5 mm, equipped with hard-tooth reducer, standard motor
13L121Bucket ElevatorBUCKET ELEVATOR2.201CS-2/4 mm, equipped with plastic buckets and standard motor
14L122FEEDING CONVEYOR1.501CS-5 mm, equipped with hard-tooth reducer, standard motor
15M104CrusherCRUSHER22.551CS, equipped with standard motor
16L104Bucket ElevatorBUCKET ELEVATOR2.201CS-2/4 mm, equipped with plastic buckets and standard motor
17M105CONDITIONER22.001CS-10/14 mm, equipped with hard-tooth reducer, standard motor
18L105Scraper ConveyorSCRAPER CONVEYOR4.01CS-6/8mm, equipped with roller chain, wear-resistant polymer scrapers, hard-tooth reducer, standard motor
19M106Hydraulic Flaking MillHYDRAULIC FLAKING MILL60.551CS, equipped with standard motor
20L106Scraper ConveyorSCRAPER CONVEYOR4.001CS-6/8mm, equipped with roller chain, wear-resistant polymer scrapers, hard-tooth reducer, standard motor
21M107ExpanderEXPANDER59.751CS, equipped with standard motor
22L107Scraper ConveyorSCRAPER CONVEYOR4.001CS-6/8mm, equipped with roller chain, wear-resistant polymer scrapers, hard-tooth reducer, standard motor
23M108COOLING DRYER29.701CS, equipped with standard motor
24L108Scraper ConveyorSCRAPER CONVEYOR4.001CS-6/8mm, equipped with roller chain, wear-resistant polymer scrapers, hard-tooth reducer, standard motor
25V103STEAM DISTRIBUTOR-1CS-6mm
TOTAL 249.9 25

Additional Information

We supply similar soybean plants with higher capacity (up to 1000 tons/day and above), as well as combined options that also allow the production of white flakes (food-grade defatted meal) as raw material for the production of soybean concentrate, isolate, etc.

SOYBEAN PRODUCTS INFORMATION

Soybean

Belongs to the Fabaceae family. In culture, it is represented by one species. Learn more

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Soybean oil is very popular in Europe, America and, of course, in China. In China - due to traditions. Soybean oil is loved for its characteristic smell and taste. Brief characteristics of vegetable oils

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