SOYBEAN PROCESSING PLANT FOR OIL AND MEAL WITH CAPACITY OF 100 TONS/DAY (China)
SOYBEAN PRETREATMENT AND EXTRACTION PLANT
| Plant Lines | Power (kW) | Equipment Units | Capacity (tons/day) |
|---|---|---|---|
| SOYBEAN PRETREATMENT LINE | 249.9 | 25 | 100 |
| EXTRACTION LINE | 140.8 | 58 | 100 |
| TOTAL | 390.7 | 83 |
Total: 11 forty-foot containers
Preparation line (100 t/day): 5 containers
Extraction line (100 t/day): 6 containers
SPECIFICATIONS
100 T/DAY SOYBEAN PRETREATMENT LINE
| Description | Power (kW) | Quantity | |
|---|---|---|---|
| 1 | Equipment | 249.9 | 25 units |
| 2 | Electrical equipment and control panel | - | 1 set |
| 3 | Electrical installation materials | - | 1 lot |
| 4 | Installation materials | - | 1 lot |
| 5 | Tools and valve fittings | - | 1 lot |
| TOTAL: | 249.9 |
Impurities: ≤2.0%
Moisture: ≤10%
Oil content: 18~21%
Pretreatment line capacity: 100 tons/day
Steam consumption: 0.2 tons/1 ton material
Electricity consumption: 48 kW/1 ton material
Cake moisture at outlet: 5~7%
Water consumption: negligible amount
Installed power: 249.9 kW
Workshop: 154 m (length) × 10 m (width) × 10 m (height)
Operating personnel: 10 people, three shifts
Auxiliary Production Material Parameters:
1. Circulating water: Maximum hardness less than 10 oG; Pressure 0.3 MPa (G); Water temperature ≤30℃; Chloride ion content ≤20ppm.
2. Steam: Pressure ≥0.6 MPa (saturated steam)
3. Instrument air: Water temperature ≤40℃; Pressure 0.7 MPa (G); Oil content 0.1 mg/m³ (max.); Dew point -20℃.
4. Power supply: Supply voltage (three-phase power) 380V±7%; Frequency 50 Hz±0.5 Hz.
1. Oil content: 18-20%
2. Meal moisture after drying: 5-7%
BRIEF DESCRIPTION OF THE PROCESS FLOW
Soybeans are cleaned using a cylindrical primary cleaner, magnetic separator (with permanent magnets) and vibrating cleaner to remove large and small inclusions and iron impurities. After that, the cleaned soybeans are sent by conveyor to the huller to remove the fruit shell, which will subsequently increase the protein content in soybean meal by 3%. Then the dehulled soybeans are sent to a toothed roller crusher, where they are crushed into 4-6 parts, after which the crushed material is fed into a vertical conditioner for softening and tempering. Tempered soybeans are more plastic, which has a positive effect on the subsequent flaking process in the flaking mill. The thickness of the soybean flake (chips) is 0.3 mm. Then the soybean chips are expanded using an expander followed by tempering in a cooling dryer to the required temperature and humidity for effective solvent extraction. At the final stage, the product is sent to the extraction workshop using conveyor equipment.
EQUIPMENT DETAILS
| No. | Fig. No. | Image | Equipment | Power (kW) | Qty | Notes (Material etc.) |
|---|---|---|---|---|---|---|
| 1 | L101 | ![]() | BUCKET ELEVATOR | 2.20 | 1 | CS (carbon steel) 2/4 mm, equipped with plastic buckets and standard motor |
| 2 | M101 | ![]() | PRE-CLEANER | 1.10 | 1 | CS, equipped with standard motor |
| 3 | X101 | MAGNETIC SEPARATOR | - | 1 | CS | |
| 4 | M102 | ![]() | CLEANER | 1.10 | 1 | CS, equipped with standard motor |
| 5 | C101 | CLEANING FAN | - | 1 | CS, equipped with standard motor | |
| 6 | V101 | CLEANING CYCLONE | - | 1 | CS-5mm | |
| 7 | X102 | ROTARY UNLOADER | 0.75 | 1 | CS, equipped with standard motor | |
| 8 | M103 | PULSE DUST REMOVER | 1.1 | 1 | CS, equipped with standard motor | |
| 9 | L102 | FEEDING CONVEYOR | 1.5 | 1 | CS-5 mm, equipped with hard-tooth reducer, standard motor | |
| 10 | L103 | ![]() | BUCKET ELEVATOR | 2.20 | 1 | CS-2/4 mm, equipped with plastic buckets and standard motor |
| 11 | М120 | ![]() | HULLER | 18.0 | 1 | CS, equipped with standard motor |
| 12 | L120 | FEEDING CONVEYOR | 1.50 | 1 | CS-5 mm, equipped with hard-tooth reducer, standard motor | |
| 13 | L121 | ![]() | BUCKET ELEVATOR | 2.20 | 1 | CS-2/4 mm, equipped with plastic buckets and standard motor |
| 14 | L122 | FEEDING CONVEYOR | 1.50 | 1 | CS-5 mm, equipped with hard-tooth reducer, standard motor | |
| 15 | M104 | ![]() | CRUSHER | 22.55 | 1 | CS, equipped with standard motor |
| 16 | L104 | ![]() | BUCKET ELEVATOR | 2.20 | 1 | CS-2/4 mm, equipped with plastic buckets and standard motor |
| 17 | M105 | CONDITIONER | 22.00 | 1 | CS-10/14 mm, equipped with hard-tooth reducer, standard motor | |
| 18 | L105 | ![]() | SCRAPER CONVEYOR | 4.0 | 1 | CS-6/8mm, equipped with roller chain, wear-resistant polymer scrapers, hard-tooth reducer, standard motor |
| 19 | M106 | ![]() | HYDRAULIC FLAKING MILL | 60.55 | 1 | CS, equipped with standard motor |
| 20 | L106 | ![]() | SCRAPER CONVEYOR | 4.00 | 1 | CS-6/8mm, equipped with roller chain, wear-resistant polymer scrapers, hard-tooth reducer, standard motor |
| 21 | M107 | ![]() | EXPANDER | 59.75 | 1 | CS, equipped with standard motor |
| 22 | L107 | ![]() | SCRAPER CONVEYOR | 4.00 | 1 | CS-6/8mm, equipped with roller chain, wear-resistant polymer scrapers, hard-tooth reducer, standard motor |
| 23 | M108 | COOLING DRYER | 29.70 | 1 | CS, equipped with standard motor | |
| 24 | L108 | ![]() | SCRAPER CONVEYOR | 4.00 | 1 | CS-6/8mm, equipped with roller chain, wear-resistant polymer scrapers, hard-tooth reducer, standard motor |
| 25 | V103 | STEAM DISTRIBUTOR | - | 1 | CS-6mm | |
| TOTAL | 249.9 | 25 | ||||
Additional Information
We supply similar soybean plants with higher capacity (up to 1000 tons/day and above), as well as combined options that also allow the production of white flakes (food-grade defatted meal) as raw material for the production of soybean concentrate, isolate, etc.
SOYBEAN PRODUCTS INFORMATION
Soybean
Belongs to the Fabaceae family. In culture, it is represented by one species. Learn more
Soybean Oil
Soybean oil is very popular in Europe, America and, of course, in China. In China - due to traditions. Soybean oil is loved for its characteristic smell and taste. Brief characteristics of vegetable oils
Soybean Meal and its processed products
Soybean meal is a valuable protein source for animal feed and food industry.







