50T/DAY VEGETABLE OIL EXTRACTION LINE

Raw material requirements and technical parameters:

Raw material requirements:

Meal oil content: 8～16%
Moisture: 5～7%
Fine content percentage (1 mm screen): ≤5%

Technical parameters:

Circulating water: maximum hardness less than 10 oG
- Pressure 0.3 MPa(G)
- Temperature ≤30℃
- Chlorine ≤20PPm
Saturated steam
- Pressure 0.6 MPa(G)
Compressed air for pneumatic systems
- Temperature ≤40℃
- Pressure 0.7 MPa(G)
- Oil content 1 mg/m3 (max.)
- Dew point -20℃
Power supply
- Supply voltage (3 phase) 380V ±5%
- Supply (2 phase) 220V ±5%
- Supply (2 phase) 24AC/DC
- Frequency 50Hz±0.5Hz
Materials, specification:
- Hexane: (GB17602-2018)
  1. Concentration: ≥80%
  2. 5% hexane distillation: 66 ~ 67.9 ℃
  3. 95% hexane distillation: 68.5 ~ 71 ℃
  4. Non-volatile substances: (mg/100 ml) ≤1
  5. Density: 660 ~ 680 kg/m3
  6. Odor: no residual odor
- Paraffin: Food grade
  1. Molecular weight: 290 ~ 330
  2. Viscosity: 50/60SSU (38 ℃); 33/37SSU (93 ℃)
  3. Density: 0.827/0.840 (19 ℃); 0.821/0.833 (25 ℃)
  4. Boiling point: initial 268 ~ 274 ℃; Final 316 ℃
  5. Flash point: ≥178 ℃
  6. Combustion temperature: 188 ℃
  7. Total benzene: 10.0 ppm max
  8. Total sulfur: 5.0 ppm max

Final product parameters

Parameter	Quality	Note
Moisture and volatile substances	≤0.2%	Extracted oil
Hexane residue	≤80PPm
Sunflower oil outlet temperature	≤50℃
Residual oil content in meal	≤1.0%	Meal
Moisture	≤12.0%
Hexane residue (or flash point of extracted oil in closed crucible: - 225 deg by Martens-Pensky method;)	≤500PPm

Consumption parameters

Parameter	Unit	Value	Note
Power consumption	kW per 1 ton of sunflower meal	≤19.0	(including external auxiliary equipment)
Steam	per 1 ton of sunflower meal	≤0.26
Water	per 1 ton of sunflower meal	≤0.50	(including circulating water losses)
Hexane	per 1 ton of sunflower meal	≤2.70

Equipment and capacity summary table

No	Name	Power (kW)	Qty (units)	Note
1	MAIN EXTRACTION WORKSHOP EQUIPMENT	83.90	47
2	AUXILIARY EQUIPMENT OUTSIDE EXTRACTION WORKSHOP	56.90	6
3	ELECTRICAL EQUIPMENT		1 set	Standard GGD control cabinet
4	ELECTRICAL INSTALLATION MATERIALS		1 lot	Wires, cables, bridges, piping, explosion-proof connections, etc. Excluding extraction workshop lighting
5	INSTALLATION MATERIALS		1 lot	Pipes, flanges, pipeline fittings, etc.
6	TOOLS AND VALVES		1 set
7	PLC PROGRAMMABLE LOGIC CONTROLLER		1 set	Single-point self-control with 11 control points
8	FINISHING PAINT AND INSULATION		Supplied by customer
	TOTAL:	140.8

SPECIFICATION OF 50 T/DAY SUNFLOWER MEAL EXTRACTION LINE

Main extraction workshop equipment

No	Drawing	DESCRIPTION	Qty	Power kW/unit	Power kW/total	NOTE (Material)
1	V216	Steam distributor	1			Carbon Steel (CS)-8mm
2	V203	Feeding Storage Bin	1			CS-5mm
3	L201, L204, L206	Scraper conveyer	3	4.00	12.00	CS-6/8mm, equipped with ball chain, wear-resistant polymer scraper, equipped with hard gear reducer, explosion-proof motor
4	L202, L205	Sealed Screw Conveyer	2	2.20	4.40	CS-6mm, equipped with hard gear reducer, explosion-proof motor
5	M202	Extractor BMJP350(rotary extractor)	1	1.10	1.10	Rotary extractor: CS-6/8/14mm, SS-fixed bar, frequency control, equipped with hard gear reducer, explosion-proof motor
6	M203	Toaster	1	24.20	24.20	CS-10/12/14mm, equipped with hard gear reducer, explosion-proof motor
7	C201	Fan	1	4.00	4.00	CS
8	V207	Cyclone	1			CS-5mm
9	V204	1# Miscella Filter	1			CS-5mm
10	V205	2# Miscella Filter	1			CS-5mm
11	V209	Wet Meal Powder Catcher	1			CS-6mm
12	V208	Hot Water Tank	1			CS-6mm
13	V210	Miscella Tank	1			CS-6mm
14	E202	1# Evaporator	1			CS-8mm, Stainless Steel (SS) -array pipe-2mm
15	E203	2# Evaporator	1			CS-6mm
16	T201	1# Disc Stripping Tower	1			CS-6mm, SS- disc
17	T204	1# Disc Stripping Tower	1			CS-6mm, SS- disc
18	V211	Crude Oil Tank	1			CS-4mm
19	V201	Miscella Buffer Tank	1			CS-5mm
20	E201, E204	Steam Heater	2			CS-4mm
21	E215	Cooler	1			CS-4mm
22	V206	Great Spray of Siphon	1			CS-5mm
23	E205, E206, E208, E209	Condensers	4			CS-6,8mm,SS-array pipe-1.6mm
24	V202	Solvent Turnover and Water-separating Tank	1			CS-6/4mm
25	T202, V214, P211, E211, E213, T203, V215, P210, P212, E212	Exhaust Recovery Device	1	4.4	4.4	CS,SS(Stainless Steel)
26	P205A, P205B	Steam jet vacuum pump	2			CS
27	P203A, P203B, P203C, P203D, P203E, P203F	Miscella Circulation Pump	6	1.5	9.0	Cast iron pump head, copper impeller
28	P201	Miscella Circulation Pump	1	2.2	2.2	Cast iron pump head, copper impeller
29	P202A, P202B	Fresh Solvent Pump	2	3.0	6.0	Cast iron pump head, copper impeller
30	P204	Hot water pump	1	1.5	1.5	Cast iron pump head, copper impeller
31	P206, P207	Oil Pump	2	1.5	3.0	Cast iron pump head
32	P208	Oil Pump	1	1.5	1.5	Cast iron pump head
TOTAL:					83.90	47

Auxiliary extraction workshop equipment

No	Designation	DESCRIPTION	Qty	Power kW/unit	Power kW/total	NOTE
1	L401	Scraper Conveyer	1	2.2	2.2	CS, Supplied by customer
1		Trestle	1			CS, Supplied by customer
2	L402	Scraper Conveyer	1	2.2	2.2	CS, Supplied by customer
2		Trestle	1			CS, Supplied by customer
3	V401A-B	Underground Solvent Storage 25m3	2x25m3			CS, Supplied by customer
4	P401A/B	Solvent Pump	2	1.5	3.0	Aluminum alloy pump head,fluorine rubber impeller
5	V402	Cooling Tower 100m3/h	1	4.0	4.0	Carbon steel frame, FRP shell
6	V403	Circulating Water Tank 100m3	1			Cement Tank, Supplied by customer
7	P402A/B	Circulating Water Pump	2	15.0	30.0	Cast iron pump head, copper impeller
8	X401	Lightning Arrester 25m	2			CS, Supplied by customer
TOTAL:					56.90	6

Sea delivery in six non-standard (HC) 40-foot containers

Supervision of installation, commissioning, training - 2 manufacturer specialists; work duration - 3 months

Supply FOB Shanghai, China: within 3 months after receiving advance payment

Warranty period - 12 months from the date of commissioning

Manufacture: China

50T/DAY VEGETABLE OIL EXTRACTION LINE

Final product parameters

Consumption parameters

Equipment and capacity summary table

SPECIFICATION OF 50 T/DAY SUNFLOWER MEAL EXTRACTION LINE

VEGETABLE OIL EXTRACTION LINE 100 TONS PER DAY by meal (2024 modification)