Vivas Co.
Odesa
+380 487001892
EQUIPMENT FOR VEGETABLE OIL PRODUCTION AND COMPLETE REFINING (CHINA)
VEGETABLE OIL PRODUCTION PLANT 100 TONS/DAY (SUNFLOWER)
SPECIFICATIONS
100T/DAY SUNFLOWER SEED PRETREATMENT AND PREPRESSING LINE
50 T/DAY EXTRACTION LINE
Sections included in refining line:
50 T/DAY DEGUMMING, NEUTRALIZATION AND DEHYDRATION SECTION
50 T/DAY BLEACHING SECTION
50 T/DAY DEODORIZATION SECTION
50T/DAY WINTERIZATION SECTION
AUXILIARY EQUIPMENT OUTSIDE REFINING WORKSHOP
MAIN QUALITY INDICATORS
100T/DAY PRETREATMENT AND PREPRESSING LINE. SPECIFICATION
| NAME | QTY (UNITS) | POWER (KW) | NOTE | |
|---|---|---|---|---|
| 1 | Equipment | 37 | 284.35 | |
| 2 | Electrical equipment, control panel | 1 set | Standard GGD control cabinet | |
| 3 | Electrical installation materials | 1 lot | Wire, cable, bridge, piping, explosion-proof connection etc. Except workshop lighting | |
| 4 | Installation materials | 1 lot | Pipes, flanges, pipeline fittings etc. | |
| 5 | Tools and valve fittings | 1 lot | ||
| 6 | Final painting and insulation | Supplied by customer | ||
| TOTAL: | 284.35 | |||
SPECIFICATION
| NO. | FIG.NO | EQUIPMENT | QTY | POWER KW/UNIT | POWER KW/TOTAL | NOTE (MATERIAL) |
|---|---|---|---|---|---|---|
| 1 | L101 | Bucket Elevator | 1 | 2.20 | 2.20 | CS-2/4mm, equipped with plastic bucket and ordinary motor |
| 2 | M101 | Precleaner | 1 | 1.10 | 1.10 | CS, equipped with ordinary motor |
| 3 | X101 | Magnetic Separator | 1 | CS | ||
| 4 | M102 | Cleaner | 1 | 1.10 | 1.10 | CS, equipped with ordinary motor |
| 5 | L102 | Bucket Elevator | 1 | 2.20 | 2.20 | CS-2/4mm, equipped with plastic bucket and ordinary motor |
| 6 | C101 | Cleaning Fan | 1 | 4.00 | 4.00 | CS, equipped with ordinary motor |
| 7 | V101 | Cleaning Cyclone | 1 | CS-5mm | ||
| 8 | X102 | Rotary Discharger | 1 | 0.75 | 0.75 | CS, equipped with ordinary motor |
| 9 | L103 | Screw Conveyer | 1 | 2.20 | 2.20 | CS-4mm, equipped with hard gear reducer, ordinary motor |
| 10 | M103A-B | Sheller | 2 | 3.00 | 6.00 | CS-8mm |
| 11 | M104 | Husks kernel separator | 1 | 1.10 | 1.10 | CS-4mm |
| 12 | C102 | Cleaning Fan | 1 | 5.50 | 5.50 | CS, equipped with ordinary motor |
| 13 | V102 | Cleaning Cyclone | 2 | CS-5mm | ||
| 14 | X103 | Rotary Discharger | 1 | 1.10 | 1.10 | CS, equipped with ordinary motor |
| 15 | L104 | Screw Conveyer | 1 | 3.00 | 3.00 | CS-4mm, equipped with hard gear reducer, ordinary motor |
| 16 | L105 | Screw Conveyer | 1 | 2.20 | 2.20 | CS-4mm, equipped with hard gear reducer, ordinary motor |
| 17 | L106 | Bucket Elevator | 1 | 2.20 | 2.20 | CS-2/4mm, equipped with plastic bucket and ordinary motor |
| 18 | M105 | Flake Mill | 1 | 60.55 | 60.55 | CS, equipped with ordinary motor |
| 19 | L107 | Screw Conveyer | 1 | 4.00 | 4.00 | CS-6/8mm, equipped with ball chain, wear-resistant polymer scraper, equipped with hard gear reducer, ordinary motor |
| 20 | M106 | Cooker | 1 | 37.00 | 37.00 | CS-10/14mm, equipped with hard gear reducer, ordinary motor |
| 21 | L108 | Scraper Conveyer | 1 | 4.00 | 4.00 | CS-6/8mm, equipped with ball chain, wear-resistant polymer scraper, equipped with hard gear reducer, ordinary motor |
| 22 | L109 | Screw Conveyer | 1 | 2.20 | 2.20 | CS-4mm, equipped with hard gear reducer, ordinary motor |
| 23 | M107 | Prepress | 1 | 127.25 | 127.25 | CS, equipped with ordinary motor |
| 24 | L109 | Scraper Conveyer | 1 | 4.00 | 4.00 | CS-6/8mm, equipped with ball chain, wear-resistant polymer scraper, equipped with hard gear reducer, ordinary motor |
| 25 | L110 | Oil Cake Scraper Conveyer | 1 | 2.20 | 2.20 | CS-5mm, equipped with hard gear reducer, ordinary motor |
| 26 | M108 | Oil Cake Sediment Tank | 1 | 1.50 | 1.50 | CS-5mm, equipped with hard gear reducer, ordinary motor |
| 27 | V103 | Oil Tank | 1 | CS-5mm | ||
| 28 | P101,P102 | Gear Pump | 2 | 1.50 | 3.00 | CS |
| 29 | V106 | Crude Oil Tank | 1 | CS-4mm | ||
| 30 | M109A-B | Leaf Filter | 2 | CS, SS filter screen | ||
| 31 | V104 | Hydraulic cyclone | 1 | CS-5mm | ||
| 32 | V107 | Steam Distributor | 1 | CS-6mm | ||
| 33 | C101,V105 | Air Compressor | 1 | 4.00 | 4.00 | CS |
QUALITY INDICATORS OF PRETREATMENT AND PRESSING LINE
| INDICATOR | CLEANING | HUSK SEPARATION | FLAKING |
|---|---|---|---|
| Foreign bodies, less or equal | 0.5% | ||
| Seed proportion in screenings less or equal | 0.5% | ||
| % kernel in husk less or equal | 0.05% | ||
| % husk in kernel less or equal | 5% | ||
| Flake thickness after flaking | ~0.3mm | ||
| Thickness after flaking and extraction less or equal | ~0.4mm | ||
| Residual oil in cake (after pressing) | 7-9% | ||
| Residual oil in cake (after prepressing) | 16-22% | ||
| Residual oil in meal (after extraction), less or equal | 1% | ||
QUALITY CHARACTERISTICS OF REFINED, WINTERIZED, BLEACHED AND DEODORIZED SUNFLOWER OIL, STANDARD GB10464-2003
| CHARACTERISTICS | VALUES |
|---|---|
| Refractive index (n40) | 1.461~1.468 |
| Iodine value (gl/100g) | 118~141 |
| Specific weight (d2020) | 0.918~0.923 |
| Saponification value (KOH) (mg/g) | 188~194 |
| Composition of fatty acid in accordance with CODEX-STAN 210-1999 of CAC | Compliant |
| Unsaponifiable matter (g/Kg), less or equal | 15 |
QUALITY INDICATORS
| PARAMETER | INDICATOR |
|---|---|
| Diaphaneity / Transparency | Clear, transparent |
| Flavour & taste / Aroma and taste | Fine / First-class |
| Colour (Lovibond colourimeter 5.25" channel), less or equal | Y<15 R <1.5 |
| Moisture & Volatile matter (%), less or equal | 0.05 |
| Insoluble Impurity (%), less or equal | 0.05 |
| Acidity value (KOH)(mg/g), less or equal | 0.2 |
| Peroxide value (mmol/kg), less or equal | 5 |
| Freeze test (refrigerate beyond 5 hours below zero) | Clear, transparent |
| Smoke point, more or equal | 215 |
| Solvent Residue (mg/kg) in oil after pressing, less or equal | 10 |
Other plant variants with higher capacity available
COMPLETE MINI VEGETABLE OIL REFINING LINES
These lines are designed for refining various types of food vegetable oils, namely: neutralization (acid removal), degumming (resin removal), bleaching and deodorization of vegetable oil. The final product meets the requirements of the national standard for refined oils. These lines exist in 10 models with capacity from 300 to 5000 kg/day.
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Advanced extraction line with frame chain extractor technology for high-efficiency oil recovery from various oilseeds.
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