Vivas VIVAS Co. manager@vivas.com.ua Odesa Ukraine +380 487001892
COMPLETE CORN (maize) PLANT WITH CAPACITY OF 100 MT/DAY
Station name Power, kW Qty, pcs Capacity, MT/day
CORN PROCESSING STATION (corn embrio removing, degerming corn grinding into grits and flour) 292,45 73 100
(on raw material)
CORN EMBRYO OIL PROCESSING STATION
(refined corn oil production)
89,80 93 10
(on corn embryo)
TOTAL 383,25 166

Total q-ty of containers needful for for the whole corn plant delivery:

-100T/D CORN PROCESSING STATION - 10x40'GP
- 10T/D CORN EMBRYO PRETREATMENT STATION - 3x40'GP
- 7T/D CORN EMBRYO EXTRACTION STATION-3x40GP+1x40HC (High Cube)
- 3T/D COMPLETE SET REFINED UNIT - 1x40HC
- 3T/D CORN EMBRYO OIL WINTERIZATION (DEWAXING) STATION- 4x40GP

Total: 20x40'GP+2x40'HC

Equipment list
100T/D CORN PROCESSING  STATION

10T/D  CORN EMBRYO PREATRETMENT AND PRESSING STATION
7T/D CORN EMBRYO SOLVENT EXTRACTION STATION
3T/D COMPLETE SET REFINED UNIT  
(with incl.bleaching and deodorization)
3T/D CORN EMBRYO OIL  WINTERIZATION STATION 
Quality parameters of corn salad oil

100T/D CORN PROCESSING STATION click here to see flow chart

Description Power(kW) Q-ty (pcs)
1 Equipment 292,45 73
2 Electrical equipment and   control system 1 set
3 Material of installation 1 lot
4 Instruments and Valves 1 lot
TOTAL: 293,45
Item Photo

Descrription

Power Power Total Quantity Material
kW kW pcs
1 bucket elev.jpg (6099 bytes)

Bucket Elevator

4 8 2 Q235A
2 Cylinder Pre-cleaner  TCQY_small.jpg (7909 bytes)

Cylinder Pre-cleaner

0,75 0,75 1 Q235A
3 Intermediate Weighing Scale  LCS_small.jpg (9911 bytes)

Intermediate Weighing Scale

1 Q235A
4 Vibrating Cleaning Separator  TQLZ_small.jpg (8078 bytes)

High Efficiency Vibrating Separator

0,5 0,5 1 Q235A
5  screw conv.jpg (6721 bytes)  Auger  3 3 1 Q235A
6 Volumetric Proportioner  TPLR_small.jpg (10067 bytes) Volumetric Batcher 0,75 1,5 2 Q235A
7   Auger  1,5 1,5 1 Q235A
8   Bucket Elevator 2,2 6,6 3 Q235A
9 Vibrating Cleaning Separator  TQLZ_small.jpg (8078 bytes) High Efficiency Vibrating Separator 0,5 0,5 1 Q235A
10 GRAVITY-GRADE DESTONER  TQSF_small.jpg (10999 bytes) Gravity Destoner 0,9 0,9 1 Q235A
11 Automatic Humidifier  1,1 1,1 1 Q235A
12 Humidifier FZSQ_small.jpg (9511 bytes) Humidifier 3 3 1 Q235A
13   Corn Conditioning Silo 1 Q235A
14 Pocket Pulse Dust Remover  TBLM_small.jpg (9505 bytes) Pulse Dust Remover 4,4 22,0 5 Q235A
15   Low-pressure Aspirator 7,5 37,5 5 Q235A
16 TCXT Magnetic Separator_small.jpg (8735 bytes) Magnetic Separator 2 SUS-304
17 VTA Corn Decorticator_small.jpg (8778 bytes) Corn Decorticator 37 37 1 Q235A
18 Decorticator  DTP_small.gif (5719 bytes) Corn Embryo Decorticator 15 30 2 Q235A
19   Roots Blower 5,5 11,0 2 Q235-A
20   High-pressure Aspirator 37 37 1 Q235-A
21 Pocket Pulse Dust Remover  TBLM_small.jpg (9505 bytes) Pulse Dust Remover 4,4 4,4 1 Q235-A
22   Air Lock 8 Q235-A
23   Air Lock Transmission 1,5 3,0 2 Q235-A
24 ROLLER MILL  FMFQ_small.jpg (8029 bytes) Roller Flour Mill 15 45 3 Q235-A
25 PLANSIFTER  FSFGm_small.jpg (9105 bytes) Flour Grader 4 8 2 Q235-A
26   Corn Embryo Separator 0,5 0,5 1 Q235-A
27   Corn Embryo Separator 0,5 0,5 1 Q235-A
28 automatic scales_small.gif (6885 bytes) Computer Weighing & Packing Machine 4,1 8,2 2 Q235-A
29   Auger 1,5 6,0 4 Q235-A
30   Corn Husks Collector 6 Q235-A
31   Compressor System 15 15 1 Q235-A
32   Low-pressure Aspirating System

 

 

5 Q235-A
33 High-pressure Aspirating System

 

 

1 Q235-A
34   Prefabricated Pipes  

 

 

1 Q235-A
TOTAL: 292,45 73
Output products after corn processing station consist of appr:
Grits  45 -50%
Flour 25%.
Embryo.   8~10%.
Husks 5%
Feed 10%

Quality parameters of corn salad oil, standard  GB9850.4-88

Characteristics

Dioptric Exponent (nD20):1.472~1.4760

Specific weight (d420): 0.9120~0.9237

Iodine value (gl/100g): 92~115 (3)

Saponification value (mgKOH/g): 179~195
Quality parameters
Diaphaneity
Clear, transparent
Flavour & taste Fine
Colour (Lovibond colourimeter 5.25" channel), less or equal
Y35 R3.5
Moisture & Volatile matter (%),  less or equal
0,05
Impurity (%),less or equal
0,05
Acidity value (mgKOH/g), less or equal
0,30
Perioxide value (meq/kg),less or equal
10
Non-saponified matter (%),less or equal
3,0
Freeze test (refrigerate beyond 5 hours below zero)
Clear, transparent
Smoke point, more or equal
215

VIVAS Co.
#2, Nejinskaya str.69
Odesa * 65045 * Ukraine
tel+380 48 7001892
+380 94 952 4892
manager@vivas.com.ua
https://vivas.com.ua

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