COMPLETE CORN (MAIZE) PLANT WITH CAPACITY OF 100 MT/DAY
| Station name | Power, kW | Qty, pcs | Capacity, MT/day |
|---|---|---|---|
| CORN PROCESSING STATION (corn embrio removing, degerming corn grinding into grits and flour) |
292.45 | 73 | 100 (on raw material) |
| CORN EMBRYO OIL PROCESSING STATION (refined corn oil production) |
89.80 | 93 | 10 (on corn embryo) |
| TOTAL | 383.25 | 166 |
Container Requirements for Delivery
Total q-ty of containers needed for the whole corn plant delivery:
- 100T/D CORN PROCESSING STATION - 10x40'GP
- 10T/D CORN EMBRYO PRETREATMENT STATION - 3x40'GP
- 7T/D CORN EMBRYO EXTRACTION STATION - 3x40GP+1x40HC (High Cube)
- 3T/D COMPLETE SET REFINED UNIT - 1x40HC
- 3T/D CORN EMBRYO OIL WINTERIZATION (DEWAXING) STATION - 4x40GP
Total: 20x40'GP + 2x40'HC
Equipment List
100T/D CORN PROCESSING STATION
| Item | Description | Power(kW) | Q-ty (pcs) |
|---|---|---|---|
| 1 | Equipment | 292.45 | 73 |
| 2 | Electrical equipment and control system | 1 set | |
| 3 | Material of installation | 1 lot | |
| 4 | Instruments and Valves | 1 lot | |
| TOTAL: | 293.45 |
Detailed Equipment List - Corn Processing Station
| Item | Photo | Description | Power kW | Power Total kW | Quantity | Material |
|---|---|---|---|---|---|---|
| 1 |  |
Bucket Elevator | 4 | 8 | 2 | Q235A |
| 2 |  |
Cylinder Pre-cleaner | 0.75 | 0.75 | 1 | Q235A |
| 3 |  |
Intermediate Weighing Scale | 1 | Q235A | ||
| 4 |  |
High Efficiency Vibrating Separator | 0.5 | 0.5 | 1 | Q235A |
| 5 | .jpg) |
Auger | 3 | 3 | 1 | Q235A |
| 6 |  |
Volumetric Batcher | 0.75 | 1.5 | 2 | Q235A |
| 7 | Auger | 1.5 | 1.5 | 1 | Q235A | |
| 8 | Bucket Elevator | 2.2 | 6.6 | 3 | Q235A | |
| 9 | |
High Efficiency Vibrating Separator | 0.5 | 0.5 | 1 | Q235A |
| 10 |  |
Gravity Destoner | 0.9 | 0.9 | 1 | Q235A |
| 11 | Automatic Humidifier | 1.1 | 1.1 | 1 | Q235A | |
| 12 |  |
Humidifier | 3 | 3 | 1 | Q235A |
| 13 | Corn Conditioning Silo | 1 | Q235A | |||
| 14 |  |
Pulse Dust Remover | 4.4 | 22.0 | 5 | Q235A |
| 15 | Low-pressure Aspirator | 7.5 | 37.5 | 5 | Q235A | |
| 16 |  |
Magnetic Separator | 2 | SUS-304 | ||
| 17 |  |
Corn Decorticator | 37 | 37 | 1 | Q235A |
| 18 |  |
Corn Embryo Decorticator | 15 | 30 | 2 | Q235A |
| 19 | Roots Blower | 5.5 | 11.0 | 2 | Q235-A | |
| 20 | High-pressure Aspirator | 37 | 37 | 1 | Q235-A | |
| 21 | |
Pulse Dust Remover | 4.4 | 4.4 | 1 | Q235-A |
| 22 | Air Lock | 8 | Q235-A | |||
| 23 | Air Lock Transmission | 1.5 | 3.0 | 2 | Q235-A | |
| 24 |  |
Roller Flour Mill | 15 | 45 | 3 | Q235-A |
| 25 |  |
Flour Grader | 4 | 8 | 2 | Q235-A |
| 26 | Corn Embryo Separator | 0.5 | 0.5 | 1 | Q235-A | |
| 27 | Corn Embryo Separator | 0.5 | 0.5 | 1 | Q235-A | |
| 28 |  |
Computer Weighing & Packing Machine | 4.1 | 8.2 | 2 | Q235-A |
| 29 | Auger | 1.5 | 6.0 | 4 | Q235-A | |
| 30 | Corn Husks Collector | 6 | Q235-A | |||
| 31 | Compressor System | 15 | 15 | 1 | Q235-A | |
| 32 | Low-pressure Aspirating System | 5 | Q235-A | |||
| 33 | High-pressure Aspirating System | 1 | Q235-A | |||
| 34 | Prefabricated Pipes | 1 | Q235-A | |||
| TOTAL: | 292.45 | 73 | ||||
Output Products After Corn Processing Station
| Product | Percentage |
|---|---|
| Grits | 45-50% |
| Flour | 25% |
| Embryo | 8~10% |
| Husks | 5% |
| Feed | 10% |
Quality Parameters of Corn Salad Oil
Standard GB9850.4-88
Characteristics
| Dioptric Exponent (nD20) | 1.472~1.4760 |
| Specific weight (d420) | 0.9120~0.9237 |
| Iodine value (gl/100g) | 92~115 (3) |
| Saponification value (mgKOH/g) | 179~195 |
Quality Parameters
| Diaphaneity | Clear, transparent |
| Flavour & taste | Fine |
| Colour (Lovibond colourimeter 5.25" channel) | Y35 R3.5 |
| Moisture & Volatile matter (%) | ≤ 0.05 |
| Impurity (%) | ≤ 0.05 |
| Acidity value (mgKOH/g) | ≤ 0.30 |
| Perioxide value (meq/kg) | ≤ 10 |
| Non-saponified matter (%) | ≤ 3.0 |
| Freeze test (refrigerate beyond 5 hours below zero) | Clear, transparent |
| Smoke point | ≥ 215 |